Introduction

The ABRA Based Metal Project, set in the Goldfields of Western Australia, was a significant milestone in Toro Engineering’s relationship with partners Multiplan and client, GR Engineering. This project involved the design of eight conveyors for a mining operation, leveraging advanced 3D modelling techniques. Unlike traditional methods that rely on 2D drawings, this project used 3D environments and marked-up sketches, facilitating a quicker turnaround for sign - off and shop detail drawings.

Process

The core challenge faced by the client was managing an overflow of work, which required outsourcing the work without a need for exhaustive documentation. The project required an engineering sign - off and prompt fabrication drawings to ensure the structural soundness of the conveyors. Without timely completion, the plant's commissioning would have been delayed. Common obstacles like managing high loads and maintaining foundations above rock levels were addressed using lessons learned from previous projects to ensure structural integrity.

The design process was fit for purpose, employing a 3D model to develop standardised space gas trusses and utilising quick sketches and electronic tool templates for markups. This approach facilitated efficient internal communication and model checking. Work was divided by conveyor, focusing on high-value components and limiting hours to boost efficiency and reduce unnecessary costs. The project's success was guided by a strong, trust-based relationship with Multiplan, which helped avoid unnecessary delays and fostered a collaborative atmosphere. Communication was streamlined with quick turnaround and effective collaboration across various locations and teams.

Solution

GR Engineering were provided with approved shop detail drawings, which were integral for direct construction and fabrication. This ensured the conveyors were operational and structurally sound for ore processing at the mine. The project's success marked it as one of Toro's earlier significant undertakings, setting examples for future projects by enhancing efficiency and reducing the need for changes.

The impact extended beyond this project’s immediate outcomes, as it set a precedent for streamlined approaches in drawing sign offs while maintaining structural integrity. By adopting this modeling approach, the project influenced subsequent projects, leading to improved turnaround times and fewer modifications. Lessons learned from this project were incorporated into future jobs by Multiplan, contributing to overall efficiency improvements and strengthened the relationship and teamwork between Toro Engineering and its partners.